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Heavy Duty Zinc Coated Hot Dipped Galvanized Post Rails for Fences

Hot-dip galvanization is a form of galvanization. It is the process of coating iron and steel with zinc, which alloys with the surface of the base metal when immersing the metal in a bath of molten zinc at a temperature of around 450 °C (842 °F). When exposed to the atmosphere, the pure zinc (Zn) reacts with oxygen (O2) to form zinc oxide (ZnO), which further reacts with carbon dioxide (CO2) to form zinc carbonate (ZnCO3), a usually dull grey, fairly strong material that protects the steel underneath from further corrosion in many circumstances. Galvanized steel is widely used in applications where corrosion resistance is needed without the cost of stainless steel, and is considered superior in terms of cost and life-cycle. It can be identified by the crystallization patterning
 
 
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Product Description

THE HOT-DIP GALVANISING PROCESS

The galvanising process has a number of stages, all by immersion, that are required to achieve the final finish:

DEGREASING

Acid or alkaline-based proprietary products may be used and they may be heated or used at ambient temperatures.

PICKLING

This is done in dilute hydrochloric acid which dissolves rust and produces a chemically clean surface.

FLUXING

A mixture of zinc chloride and ammonium chloride in solution is the standard agent of choice. The steelwork must be dry on completion of this stage.

ZINC IMMERSION

The final stage involves the clean metal being immersed in a special bath of molten zinc at 450°C where the zinc alloys with the iron in the steel to form zinc/iron alloy layers. These layers are the basis of the coating.

At Jacksons Fencing, polyester powder coating can be applied if required after galvanising to protect the steel from rusting which allows the steel to not peel off with the paint still stuck to it. For installations near coastal areas, a marine coating can ensure that moisture does not get through to the galvanising below, helping to protect the finished product.

THE BENEFITS OF HOT-DIP GALVANISATION

Being a well-established process that’s helped combat steel corrosion for over a century, the benefits of galvanisation have been proven extensively. The main benefits are as follows:
LOW LONG-TERM COST

Even in cases where the initial cost of galvanising is higher than alternative coatings, galvanising is always cheapest in the long term because it lasts longer and doesn’t require constant care.

LESS MAINTENANCE

Galvanising offers complete coverage, sealing the base metal and stopping corrosion for good, eliminating the need for continual maintenance. The long-term durability is achieved at relatively low environmental burden.

GREATER LONGEVITY

Galvanising provides maximum protection through a tough, abrasion-resistant coating of increased thickness.

The lifespan of a zinc coating is largely determined by its thickness.


Data Sheet

Raw black pipes: all raw black pipes could be produced in our factory which could save your cost

Length: we can size for your requirements on length(it would take some more time);also we can welded it by automatic machines.

Thickness:from 1.0mm-5mm etc

Zinc weight: we can do according to customers' need,usually 70g/㎡


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